跳到主要內容

簡易檢索 / 詳目顯示

研究生: 劉捷立
Liou, Chieh-Li
論文名稱: 監控多項製程之精確損失加權管制圖
An Exact Weighted Loss Control Chart for Monitoring Multinomial Processes
指導教授: 楊素芬
Yang, Su-Fen
口試委員: 楊素芬
Yang, Su-Fen
呂明哲
Lu, Ming-Che
葉小蓁
Yeh, Hsiaw-Chan
葉金田
Yeh, Jin-Tyan
學位類別: 碩士
Master
系所名稱: 商學院 - 統計學系
Department of Statistics
論文出版年: 2026
畢業學年度: 114
語文別: 英文
論文頁數: 194
中文關鍵詞: 多項製程損失加權皮爾森適合度統計量
外文關鍵詞: multinomial process, weighted loss, Pearson goodness-of-fit statistic
相關次數: 點閱:15下載:0
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 統計製程管制已廣泛應用於製造過程中。然而,針對多項製程的監控方法在文獻中 較少被探討。現有方法多數利用皮爾森適合度統計量作為監控統計量建構管制圖。然而, 此類方法仰賴大樣本近似,在樣本數有限時,其誤警率與偵測能力可能變得不穩健。在 實務上,管制圖通常應用於小樣本情境,使得上述限制更加顯著。更重要的是,現有多 項製程之管制圖多未考量各類別之損失差異。然而在實務應用中,不同類別往往對應到 不同程度的成本損失。為解決上述問題,本研究提出一種精確加權損失管制圖,用於監 控多項製程。所提出之方法不僅避免依賴大樣本近似,亦將各類別之損失資訊納入監控 統計量之建構中。本研究透過數值模擬評估管制圖之偵測能力,並與多種現有多項製程 監控方法進行比較。結果顯示,在多數情境下,所提出之方法具有較佳且穩健之偵測能 力,尤其當失控偏移發生在高損失類別時,其優勢更為顯著。此外,本研究將所提出之 方法應用於新北市 PM2.5 空氣品質監測,以說明其實務應用方式與偵測能力。此外, 也發展一套診斷方法,用以識別造成製程失控之關鍵類別。


    Statistical process control (SPC) has been widely applied in manufacturing processes. However, methods for monitoring multinomial processes have been less studied in the literature. Existing approaches for multinomial monitoring primarily rely on the Pearson goodness-of-fit statistic to construct control chart. However, these methods depend on large sample sizes approximations, and their false alarm rates and detection performance become unreliable when the sample size is limited. In practice, SPC is often applied in situation with small sample sizes, making this limitation more pronounced. More importantly, most existing control charts for multinomial processes do not take into account the differences in loss associated with each category. In practical applications, different categories often correspond to different levels of loss. To address these issues, this study proposes an exact weighted loss control chart for monitoring multinomial processes. The proposed method not only avoids reliance on large sample sizes approximations but also incorporates category specific loss information into the monitoring procedure. The detection performance of the proposed control chart is evaluated through numerical studies and compared with several existing methods for multinomial process monitoring. The results show that the proposed control chart demonstrates more robust and superior detection performance in the majority of scenarios, particularly when shifts occur in categories associated with higher loss. In addition, the proposed method is applied to monitor PM2.5 in New Taipei City to demonstrate its practical utility and detection capability. Furthermore, a diagnostic procedure is developed to identify which categories are responsible for the out-of-control signals.

    Chapter 1. Introduction 1
    1.1 Research Motivation 1
    1.2 Literature Review 3
    1.3 Research Method 5
    Chapter 2. Constructions of the Exact Weighted Loss Control Chart and Diagnostic Methods 6
    2.1 Control limits of the Exact Weighted Loss Control Chart 6
    2.2 Diagnostic Methods 9
    2.2.1 Diagnostic Method 1: Variation Ratio in Each Category: 9
    2.2.2 Diagnostic Method 2: Conditional Independent Test: 10
    Chapter 3. Detection Performance of the Proposed Exact Weighted Loss ZEWMA Control Chart 14
    3.1 Determination of Control Limits 15
    3.2 Detection Performance 24
    3.3 Optimize Loss Weights ZEWMA Control Chart 131
    Chapter 4. Detection Performance Comparison with Existing Control Charts 142
    4.1 Comparison with the Existing Likelihood-Ratio-Based Multinomial Control Charts 143
    4.2 Comparison with Existing Pearson Goodness-of-Fit-Based Multinomial Control Chart 162
    Chapter 5. Application of Real-World Examples 171
    Chapter 6. Conclusions and Future Study 190
    References 191
    Appendix 1: The Monte Carlo Simulation Procedure for Determining L1 of the WL ZEWMA Control Chart. 193
    Appendix 2: The Monte Carlo Simulation Procedure to Calculate ARL1 of the WL ZEWMA Control Chart. 194

    Achouri, A., Khedhiri, E., Talmoudi, R., & Taleb, H. (2021). Monitoring multinomial processes based on a weighted chi-square control chart. Gestão & Produção, 28(3), e43.
    Gan, S., Yang, S. F. (2025). Exact mean and variance derivation of Weighted Loss of Pearson goodness-of-fit statistic National Chengchi University Technology Report.
    Gan, S., & Yang, S. F. (2026). A Note on The Exact Control Chart for Monitoring Multinomial Processes. International Journal of Industrial Engineering: Theory, Applications and Practice, 33(3).
    Gan, S., Yang, S. F., & Chen, L. P. (2023). A new EWMA control chart for monitoring multinomial proportions. Sustainability, 15(15), 11797.
    Hou, C.-D., & Huang, S. (2013). Identifying the source of proportion shifts in a multinomial process using a simple statistical test procedure. Statistics & Probability Letters, 83(4), 1100–1105.
    Huang, W., Reynolds, M. R., & Wang, S. (2012). A Binomial GLR Control Chart for Monitoring a Proportion. Journal of Quality Technology, 44(3), 192–208.
    Huang, W., Wang, S., & Reynolds, M. R., Jr. (2013). A generalized likelihood ratio chart for monitoring Bernoulli processes. Quality and Reliability Engineering International, 29(5), 665–679.
    Lee, J., Peng, Y., Wang, N., & Reynolds Jr, M. R. (2017). A GLR control chart for monitoring a multinomial process. Quality and Reliability Engineering International, 33(8), 1773-1782.
    Li, J., Tsung, F., & Zou, C. (2014). Multivariate binomial/multinomial control chart. IIE Transactions, 46(5), 526–542.
    Lu, X. S. (1998). Control chart for multivariate attribute processes. International Journal of Production Research, 36(12), 3477–3489.
    Marcucci, M. (1985). Monitoring Multinomial Processes. Journal of Quality Technology, 17(2), 86–91.
    Montgomery, D. C. (2009). Introduction to Statistical Quality Control. John Wiley & Sons New Jersey.
    Nelson, L. S. (1987). A Chi-Square Control Chart for Several Proportions. Journal of Quality Technology, 19(4), 229–231.
    Perry, M. B. (2020). An EWMA control chart for categorical processes with applications to social network monitoring. Journal of Quality Technology, 52(2), 182–197.
    Reynolds, M. R., & Stoumbos, Z. G. (1998) The SPRT chart for monitoring a proportion. IIE Transactions 30, 545–561. 
    Reynolds, M. R., & Stoumbos, Z. G. (1999). A CUSUM Chart for Monitoring a Proportion When Inspecting Continuously. Journal of Quality Technology, 31(1), 87–108.
    Reynolds, M. R., & Stoumbos, Z. G. (2001). Monitoring a proportion using CUSUM and SPRT control charts. In Frontiers in Statistical Quality Control 6 (pp. 155–175). Physica, Heidelberg.
    Ryan, A. G., Wells, L. J., & Woodall, W. H. (2011). Methods for Monitoring Multiple Proportions When Inspecting Continuously. Journal of Quality Technology, 43(3), 237–248.
    Woodall, W. H. (1997). Control Charts Based on Attribute Data: Bibliography and Review. Journal of Quality Technology, 29(2), 172–183.

    無法下載圖示 全文公開日期 2031/07/17
    QR CODE
    :::